A tapped or thread-milled hole starts as a drilled hole. The drill sets the minor diameter of the thread, so it also sets how much material the tap or thread mill has to remove. Too small, and the tap is overloaded and may break. Too large, and the thread is shallow.

The tables below give the drill diameter for each thread and the pre-hole limits the drilled hole should fall within.

Jump to: Metric coarse · UNC · UNF · Metric fine

How to read the tables

  • Drill is the standard drill diameter in our catalog for that thread.
  • Hole limits are the catalog’s class 2 (6H for metric) limits for the drilled hole. Measure the hole before threading: it should fall between the two values.
  • All values are in millimetres, including the inch threads. The catalog does not give inch, letter or number drill sizes, so they are not listed here.
  • For metric coarse threads, the drill is close to the nominal diameter minus the pitch: M6×1 → 5, M8×1.25 → 6.8, M10×1.5 → 8.5.
  • A few sizes from the catalog tables are not listed here. If you need one of them, ask us.
  • These sizes are for cutting taps and thread mills. A forming tap needs a larger hole; for our solid carbide forming taps we give the hole size with the quote.

Source: DELEVEL Catalog 2026, chapter 07, p.156–158. Values as given in the catalog.

Metric coarse threads

Thread Drill, mm Hole limits, mm
M1.0×0.25 0.75 0.729–0.785
M1.1×0.25 0.85 0.829–0.885
M1.2×0.25 0.95 0.929–0.985
M1.4×0.3 1.1 1.075–1.142
M1.6×0.35 1.25 1.221–1.321
M1.7×0.35 1.35 1.321–1.421
M1.8×0.35 1.45 1.421–1.521
M2.0×0.4 1.6 1.567–1.679
M2.2×0.45 1.75 1.713–1.838
M2.3×0.4 1.9 1.867–1.979
M2.5×0.45 2.1 2.013–2.138
M2.6×0.45 2.2 2.113–2.238
M3.0×0.5 2.5 2.459–2.599
M3.5×0.6 2.9 2.85–3.01
M4.0×0.7 3.3 3.242–3.422
M4.5×0.75 3.8 3.688–3.878
M5.0×0.8 4.2 4.134–4.334
M6.0×1.0 5 4.917–5.153
M7.0×1.0 6 5.917–6.153
M8.0×1.25 6.8 6.647–6.912
M9.0×1.25 7.8 7.647–7.912
M10×1.5 8.5 8.376–8.676
M11×1.5 9.5 9.376–9.676
M12×1.75 10.3 10.106–10.441
M14×2.0 12 11.835–12.21
M16×2.0 14 13.835–14.21
M18×2.5 15.5 15.294–15.744
M20×2.5 17.5 17.294–17.744
M22×2.5 19.5 19.294–19.744
M24×3.0 21 20.752–21.252
M27×3.0 24 23.752–24.252
M30×3.5 26.5 26.211–26.771

UNC (unified coarse)

Nominal diameter in brackets, mm.

Thread Drill, mm Hole limits, mm
No. 1-64 (1.854) 1.55 1.425–1.582
No. 2-56 (2.184) 1.80 1.695–1.871
No. 3-48 (2.515) 2.10 1.941–2.146
No. 4-40 (2.845) 2.30 2.157–2.385
No. 5-40 (3.175) 2.60 2.487–2.697
No. 6-32 (3.505) 2.80 2.642–2.895
No. 8-32 (4.166) 3.40 3.302–3.53
No. 10-24 (4.826) 3.90 3.683–3.962
No. 12-24 (5.486) 4.50 4.344–4.597
1/4-20 5.10 4.979–5.257
5/16-18 6.60 6.401–6.731
3/8-16 8.00 7.798–8.153
7/16-14 9.40 9.144–9.55
1/2-13 10.80 10.592–11.023
9/16-12 12.20 11.989–12.446
5/8-11 13.60 13.386–13.868
3/4-10 16.50 16.307–16.840
7/8-9 19.50 19.177–19.761
1-8 22.20 21.971–22.606
1-1/8-7 25.00 24.638–25.349
1-1/4-7 28.20 27.813–28.524
1-3/8-6 30.80 30.353–31.115
1-1/2-6 34.00 33.528–34.290
1-3/4-5 39.50 38.964–39.827
2-4½ 45.20 44.679–45.593

UNF (unified fine)

Nominal diameter in brackets, mm.

Thread Drill, mm Hole limits, mm
No. 0-80 (1.524) 1.25 1.182–1.305
No. 1-72 (1.854) 1.55 1.474–1.612
No. 2-64 (2.184) 1.85 1.756–1.912
No. 3-56 (2.515) 2.10 2.025–2.197
No. 4-48 (2.845) 2.40 2.271–2.458
No. 5-44 (3.175) 2.70 2.551–2.740
No. 6-40 (3.505) 2.90 2.820–3.022
No. 8-36 (4.166) 3.50 3.404–3.606
No. 10-32 (4.826) 4.10 3.963–4.165
1/4-28 5.50 5.360–5.588
5/16-24 6.90 6.782–7.035
3/8-24 8.50 8.382–8.636
7/16-20 9.90 9.729–10.033
1/2-20 11.50 11.329–11.607
9/16-18 12.90 12.751–13.081
5/8-18 14.50 14.351–14.681
3/4-16 17.50 17.323–17.678
7/8-14 20.50 20.270–20.675
1-12 23.20 23.114–23.571
1-1/8-12 26.50 26.289–26.746
1-1/4-12 29.50 29.464–29.921
1-3/8-12 32.80 32.639–33.096
1-1/2-12 36.00 35.814–36.271

Metric fine threads

Show the metric fine table (71 sizes)
Thread Drill, mm Hole limits, mm
M1.0×0.2 0.80 0.783–0.821
M1.1×0.2 0.90 0.883–0.921
M1.2×0.2 1.00 0.983–1.021
M1.4×0.2 1.20 1.183–1.221
M1.6×0.2 1.40 1.383–1.421
M1.8×0.2 1.60 1.583–1.621
M2.0×0.25 1.75 1.729–1.785
M2.2×0.25 1.95 1.929–1.985
M2.5×0.35 2.20 2.121–2.221
M3.0×0.35 2.70 2.621–2.721
M3.5×0.35 3.20 3.121–3.221
M4.0×0.5 3.50 3.459–3.599
M4.5×0.5 4.00 3.959–4.099
M5.0×0.5 4.50 4.459–4.599
M5.5×0.5 5.00 4.959–5.099
M6.0×0.75 5.30 5.188–5.378
M7.0×0.75 6.30 6.188–6.378
M8.0×1.0 7.00 6.917–7.153
M8.0×0.75 7.30 7.188–7.378
M9.0×1.0 8.00 7.917–8.153
M9.0×0.75 8.30 8.188–8.378
M10×1.25 8.80 8.647–8.912
M10×1.0 9.00 8.917–9.153
M10×0.75 9.30 9.188–9.378
M11×1.0 10.00 9.917–10.153
M11×0.75 10.30 10.188–10.378
M12×1.5 10.50 10.376–10.676
M12×1.25 10.80 10.647–10.912
M12×1.0 11.00 10.917–11.153
M14×1.5 12.50 12.376–12.676
M14×1.0 13.00 12.917–13.153
M15×1.5 13.50 13.376–13.676
M15×1.0 14.00 13.917–14.153
M16×1.5 14.50 14.376–14.676
M16×1.0 15.00 14.917–15.153
M17×1.0 16.00 15.917–16.153
M18×2.0 16.00 15.835–16.21
M18×1.5 16.50 16.376–16.676
M18×1.0 17.00 16.917–17.153
M20×2.0 18.00 17.835–18.21
M20×1.5 18.50 18.376–18.676
M20×1.0 19.00 18.917–19.153
M22×2.0 20.00 19.835–20.21
M22×1.5 20.50 20.376–20.676
M22×1.0 21.00 20.917–21.153
M24×2.0 22.00 21.835–22.21
M24×1.5 22.50 22.376–22.676
M24×1.0 23.00 22.917–23.153
M25×2.0 23.00 22.835–23.21
M25×1.5 23.50 23.376–23.676
M25×1.0 24.00 23.917–24.153
M26×1.5 24.50 24.376–24.676
M27×2.0 25.00 24.835–25.21
M27×1.5 25.50 25.376–25.676
M27×1.0 26.00 25.917–26.153
M28×2.0 26.00 25.835–26.21
M28×1.5 26.50 26.376–26.676
M28×1.0 27.00 26.917–27.153
M30×3.0 27.00 26.752–27.252
M30×2.0 28.00 27.835–28.21
M30×1.5 28.50 28.376–28.676
M30×1.0 29.00 28.917–29.153
M32×2.0 30.00 29.835–30.21
M32×1.5 30.50 30.376–30.676
M33×3.0 30.00 29.752–30.252
M33×2.0 31.00 30.835–31.21
M33×1.5 31.50 31.376–31.676
M35×1.5 33.50 33.376–33.676
M36×3.0 33.00 32.752–33.252
M36×2.0 34.00 33.835–34.21
M36×1.5 34.50 34.376–34.676

Pipe threads (G, PT, NPT) and Whitworth are in the same catalog chapter: catalog chapter 07, Technical data (PDF).

Tap or thread mill?

The drill size is the same for both. A thread mill is usually the better choice when:

  • the part is valuable and a broken tap would scrap it
  • the material is hard, tough or gummy, such as hardened steel, titanium or stainless steel
  • you need several thread sizes at the same pitch from one tool
  • the thread is large, where a tap needs high torque
  • the thread runs close to the bottom of a blind hole

A tap is usually quicker for small, standard threads in free-cutting material at high volumes. The full comparison is in Thread milling vs tapping.

Our thread mills

Solid carbide thread mills for metric coarse threads M0.8–M33, fine threads to M48 and, by pitch, sizes to M80, plus UN, NPT/NPTF, BSP/BSPT, TR, ACME and PG threads. 3-in-1 drill and thread mills (M6–M12 in the catalog) drill the pre-hole and cut the thread with one tool. Other sizes are made to your drawing.

Need a size that isn’t listed, or a thread mill for it?

Send us:

  • The thread size and class, and whether it is a through or blind hole
  • Workpiece material and hardness
  • Thread depth, and the machine and holder you will use
  • Quantity per size

Send a drawing – we quote in 3 working days.